If you are looking at rigid board, the foam should, ideally, be to the outside of the home and would serve to help thermally uncouple the framing from the home. Where is the home located?
Kev,
We have a couple of really good techs on the site so I will wait for them to post up but in my very uneducated opinion, it sounds like an electronics/board issue.
Probably not as much genetic as just a passed down trade that is not as easily learned if you don't have some fundamentals in the trade to start with.
The best carpenters that I have met are the sons and daughters of carpenters though.
Its a dying craft as well.
As well as the information not being quite right either.
Vapor barrier placements in hot humid climates (if at all) would be the exterior walls surfaces.
Pinholes don't make a difference in the vapor permeance rating except where the hole is.
Good read: http://www.buildingscience.com/documents/insights/bsi-003-concrete-floor-problems/?searchterm=slab%20vapor%20barrier
Okay, so we don’t need the sand layer to handle the “curl”...