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As in the previous posts, I had the same symptoms you did. I removed the cover (T-15 security screws) and saw two soldered joints that had seperated from the board. Used a soldering iron to re-melt the solder to form a solid connection. It has been two and a half years and still working fine...

Great thread! Had intermittent problems with the unit not lighting off. When I wiggled the four wire connector at the gas valve, it would light. Found this site and re-soldered the connection for the relay on the circuit board. Unit works fine! You need a T-15 Tamper Proof TORX bit ($5.99 @...